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BABOR BEAUTY CLUSTER
BABOR BEAUTY CLUSTER
Aachen, Germany
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BABOR BEAUTY CLUSTER
Aachen, Germany
Firm
STATUS
Built
YEAR
2023
SIZE
500,000 sqft - 1,000,000 sqft
BUDGET
$50M - 100M
Innovative Concept for One of the World’s Most Sustainable Cosmetics Factories
Inden/Eschweiler, August 2023 – With the opening of its new production and logistics site, the BABOR BEAUTY CLUSTER, the BABOR BEAUTY GROUP is setting new standards in the cosmetics industry. The new facility, spanning 60,000 square meters in the Rhenish mining district, represents a €60 million investment in modern, sustainable industrial architecture that seamlessly integrates functionality, aesthetics, and environmental responsibility.
Architectural Highlights and Modern Design
Designed under the architectural supervision of FSP Gruppe and realized in collaboration with general contractor BREMER, the BABOR BEAUTY CLUSTER is defined by a clear, modern design language and a well-thought-out material and color concept. A striking feature of the complex is its main building, which serves as the central reception and administrative area. Expansive glass facades and clean lines create a contemporary aesthetic and an open, welcoming atmosphere. The design also incorporates elements of "The Curve," BABOR's headquarters in Aachen, visually linking the two locations. Open office spaces, communal areas, and a light-filled entrance hall foster communication and provide an inspiring work environment.
Efficient Space Planning for Maximum Functionality
Inside, the high functionality of the building is evident: two production modules accommodate up to 50 filling and commissioning lines, enabling the production of more than 500,000 cosmetic products per day. The layout follows the principle of short distances, ensuring seamless integration between logistics, production, and administration. A state-of-the-art logistics system facilitates efficient internal distribution, while the logistics hall, with storage heights of up to seven meters, maximizes space utilization. Additionally, an advanced shuttle warehouse operates with 60 automated shuttles, rapidly transporting products to pick-and-pack stations. Employees benefit from ergonomically designed workstations, while autonomous transport vehicles handle heavy materials.
Sustainability Through Innovative Architecture
The BABOR BEAUTY CLUSTER embodies a consistent sustainability strategy, with all building structures meeting the KfW 40 energy efficiency standard, consuming 60% less primary energy than comparable buildings. A 1,800-square-meter photovoltaic system on the roof supplies the majority of the site's energy needs. This is further supported by an intelligent combination of heat pumps, heat recovery systems, and a high-performance energy storage cube, ensuring optimized energy use. By 2030, the site aims for full energy self-sufficiency, with the exception of specialized ampoule production machinery, which is set to transition to hydrogen technology by 2024. Additionally, a CO2-capturing facility is planned to further reduce the site’s carbon footprint.
Architecture as a Driver of Digitalization
A key highlight of the BABOR BEAUTY CLUSTER is the seamless integration of digital technologies into the building’s architecture. The synergy between self-driving vehicles, automated pallet lifts, and an advanced shuttle warehouse enhances the site’s overall efficiency. This interconnected system offers a glimpse into the future of production automation. The open and flexible architectural design not only makes these innovations visible but also supports continuous process optimization.
A Symbol of Regional Transformation
The BABOR BEAUTY CLUSTER stands on a former mining overburden site in the heart of the Rhenish lignite mining region, near the Weisweiler power plant. Its sustainable construction and innovative design make it a powerful symbol of transformation, marking the shift from fossil fuels to a future-oriented, environmentally responsible economic landscape. “With the BABOR BEAUTY CLUSTER, we are making a strong statement for structural change and sustainable value creation in Germany,” says Isabel Bonacker, co-owner of the BABOR BEAUTY GROUP.
About the BABOR BEAUTY GROUP
The BABOR BEAUTY GROUP is a German family-owned company and a leading global player in the cosmetics industry. With its new site, it is setting new benchmarks for the future of sustainable industrial architecture.
Inden/Eschweiler, August 2023 – With the opening of its new production and logistics site, the BABOR BEAUTY CLUSTER, the BABOR BEAUTY GROUP is setting new standards in the cosmetics industry. The new facility, spanning 60,000 square meters in the Rhenish mining district, represents a €60 million investment in modern, sustainable industrial architecture that seamlessly integrates functionality, aesthetics, and environmental responsibility.
Architectural Highlights and Modern Design
Designed under the architectural supervision of FSP Gruppe and realized in collaboration with general contractor BREMER, the BABOR BEAUTY CLUSTER is defined by a clear, modern design language and a well-thought-out material and color concept. A striking feature of the complex is its main building, which serves as the central reception and administrative area. Expansive glass facades and clean lines create a contemporary aesthetic and an open, welcoming atmosphere. The design also incorporates elements of "The Curve," BABOR's headquarters in Aachen, visually linking the two locations. Open office spaces, communal areas, and a light-filled entrance hall foster communication and provide an inspiring work environment.
Efficient Space Planning for Maximum Functionality
Inside, the high functionality of the building is evident: two production modules accommodate up to 50 filling and commissioning lines, enabling the production of more than 500,000 cosmetic products per day. The layout follows the principle of short distances, ensuring seamless integration between logistics, production, and administration. A state-of-the-art logistics system facilitates efficient internal distribution, while the logistics hall, with storage heights of up to seven meters, maximizes space utilization. Additionally, an advanced shuttle warehouse operates with 60 automated shuttles, rapidly transporting products to pick-and-pack stations. Employees benefit from ergonomically designed workstations, while autonomous transport vehicles handle heavy materials.
Sustainability Through Innovative Architecture
The BABOR BEAUTY CLUSTER embodies a consistent sustainability strategy, with all building structures meeting the KfW 40 energy efficiency standard, consuming 60% less primary energy than comparable buildings. A 1,800-square-meter photovoltaic system on the roof supplies the majority of the site's energy needs. This is further supported by an intelligent combination of heat pumps, heat recovery systems, and a high-performance energy storage cube, ensuring optimized energy use. By 2030, the site aims for full energy self-sufficiency, with the exception of specialized ampoule production machinery, which is set to transition to hydrogen technology by 2024. Additionally, a CO2-capturing facility is planned to further reduce the site’s carbon footprint.
Architecture as a Driver of Digitalization
A key highlight of the BABOR BEAUTY CLUSTER is the seamless integration of digital technologies into the building’s architecture. The synergy between self-driving vehicles, automated pallet lifts, and an advanced shuttle warehouse enhances the site’s overall efficiency. This interconnected system offers a glimpse into the future of production automation. The open and flexible architectural design not only makes these innovations visible but also supports continuous process optimization.
A Symbol of Regional Transformation
The BABOR BEAUTY CLUSTER stands on a former mining overburden site in the heart of the Rhenish lignite mining region, near the Weisweiler power plant. Its sustainable construction and innovative design make it a powerful symbol of transformation, marking the shift from fossil fuels to a future-oriented, environmentally responsible economic landscape. “With the BABOR BEAUTY CLUSTER, we are making a strong statement for structural change and sustainable value creation in Germany,” says Isabel Bonacker, co-owner of the BABOR BEAUTY GROUP.
About the BABOR BEAUTY GROUP
The BABOR BEAUTY GROUP is a German family-owned company and a leading global player in the cosmetics industry. With its new site, it is setting new benchmarks for the future of sustainable industrial architecture.
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